R75/5 Teardown
001 Wingnuts attach tank to frame
002 Luggage rack and its attachment bolts
003 Passenger footpeg and lower saddlebag bracket
004 Flat side of washer goes toward engine
005 L footpeg is shorter, both need new rubbers
006 Both shocks missing top covers, L one missing clevis bolt for saddlebag
007 L side shock and wheel
008 R side cable and wire routing
009 L side cable and wire routing
010 Passenger pegs need new rubbers and I seem to have two L ones
011 Need new L and R choke and throttle cables
012 Carb hose clamp placement, same on both sides
013 Shows inside of air filter compartment
014 Air filter very dirty, also some oil out of the breather
015 Need to replace fuel lines and filters
016 L and R intakes with intake ends together
017 Cable attachment detail for L carb
018 Cable attachment detail for R carb
021 Piston when first pulled R cylinder
022 Condition of L head when first pulled
023 Condition of R head when first pulled
024 Top of R piston after a little cleaning
025 Top of L piston when cylinder first pulled
026 Base of a cylinder
027 After pulling R airbox cover
028 Rear brake switch and wire crossing to left
029 Oil pressure sender wire runs back, then up
030 Neutral indicator wire
031 Taillight wires run inside left subframe
032 Taillight wires emerge from subframe
033 Note position of shift lever
034 Cable routing at handlebars
035 R side throttle cable routing
036 L throttle cable routing detail
037 Front brake cable routing detail
038 Clutch cable routing detail
039 Clutch cable routing detail
040 Clutch cable again, thru hole
041 Ground-off bit of bearing left in L conrod
042 Damage to left conrod bearing shells
043 Damage to left conrod bearing shells
044 Bits of worn metal in the lower right notches
045 Note coil crossover wire, 1 on L, 15 on R
046 Red cable tie, also cable wire routing
047 Routing of battery hot lead to starter
048 Wiring is folded over inside the rubber bumper
049 Wiring on rear tail-turn light
050 Wiring inside taillight, see drawing
051 Silver box wiring, see drawing
052 Centerstand spring above sidestand spring
053 Transmission face when first removed
054 Spacers for rear engine thru-bolt
055 Front engine thru-bolt
056 Front engine thru-bolt
057 What's left on the garage floor
058 Short block after removal
059 Clutch prior to cleanup
060 Trans oil drain plug with steel spicules 1mm long
062 Used trans oil
063 Showing kicker arm angle
064 Engine and trans after cleanup
065 Clutch face detail after cleanup
066 L piston after cleanup
067 R piston after cleanup
068 Trans after cleanup
069 Crank on the worn L side
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